The Virgin Orbit Clinic team was challenged to reduce weight aboard the LauncherOne rocket. By replacing aluminum secondary structures with bulk molded compound (BMC) designs, the team will decrease non-value-added weight and needless emissions. The team developed BMC machining methods including drilling and tapping. Pull-through and bearing fastener allowables were tested and analyzed. The team designed their own test fixtures, conforming to industry standards. Finally, the team redesigned structures, performed analysis and created a proof of concept.